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Mechanics Of Tubular Products Area

Area Head

Ing. Rita G. Toscano

Objectives

  • The optimization of existing threaded connections and the development of new proprietary threaded connections for OCTG and sucker rods.
  • The enhancement of the collapse resistance of tubular products (casing and deep water line pipes).
  • The development of finite element models to study the performance of threaded connections, of deep water line pipes, of pipe-in-pipe systems, etc.
  • The coordination of all the technical efforts developed at CINI in the field of threaded connections and mechanical behavior of tubular products.

Research areas

Analysis of OCTG (oil country tubular goods) threaded connections

Increase of the knowledge on special connections. Optimization of connection designs. Development of new connections.
  • Failure modes of threaded connections

  • Jump out

    Click here to enlarge picture In an API 8-Round connection, the levels of equivalent plastic strain for different tensile loads and the development of the jump-out phenomenon are shown.

    Finite element analysis of the API-8R threaded connection displaying the jump-out.

  • Simulation of a tension test, considering different hardenings modules

  • Localized plastic deformation. A finite element simulation of the necking of a casing premium connection is presented. The failure is localized out of the threaded area. The load-displacement path is also indicated, for two different thread shapes that have an identical performance.
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    The failure was localized far away from the threaded area (Necking)
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    No localization (no necking)
    Equivalent plastic strains

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    Perfect plastic material
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    Material with hardening
    Load- displacement curves


    Shear bands in the connection couplings

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    External pressure

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    Overtorque

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    Compression

    Equivalent plastic strains for ultimate loads

  • Comparative analysis: hooked vs. non-hooked thread in a premium connection
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    Equivalent plastic strains

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    Resulting contact force on seal
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    Resulting contact force on shoulder
    The behavior of two connections was compared, in order to evaluate the effect of the load flank angle.

  • Sealability analysis


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    Contact stress distribution. Cone-to-cone and sphere-to-cone metal-to-metal seals

  • Connections for steam injection strings


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    Thermal loads
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    Mechanical loads

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    Finite element results. Equivalent plastic strains

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    Seal contact pressure

    From the equivalent plastic strain and contact pressure plots it is evident that successive cycles do not produce plastic ratcheting in the connection.

    Sucker rods threaded connection

    Development of a sucker rod connection, with enhanced fatigue resistance.
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    API design
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    New design
    Finite element meshes


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    API design
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    New design
    Comparison between the API design and the New Design for 7/8” Grade D

    Analysis of the collapse behavior of steel pipes including the post-collapse regime
    (e.g. collapse propagation in deep water line pipes)

    The objective is to increase the knowledge of the effect of different imperfections on the collapse resistance of tubular products.

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    External pressure vs. ovality for a pipe with an applied curvature
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    Initial, intermediate and final shapes of the pipe cross section. Equivalent plastic strains

    Collapse and post-collapse behavior of a Deep Water Line Pipe

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    Ovality effect on the collapse pressure and on the propagation collapse pressure of a curved pipe

  • Validation of numerical models


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    Fourier decomposition of the pipe external surface using the “shapemeter”
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    Thickness distribution


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    Pre and post-collapse equilibrium path. Experimental (blue) vs. numerical results (black)
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    Finite element meshes corresponding to four stages along the equilibrium path


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    Contact forces on the deformed pipe configuration during collapse propagation
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    Equivalent logarithmic strains



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